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Safety product development improves safety & saves money
New Zealand health and safety changed forever since 2010 when the Pike River Mine Disaster, tragically claimed the lives of 29 miners.
A production-before-safety culture is not acceptable. And, we’re pleased to say that today the emphasis is on safety — with both products and onsite behaviours — and senior executives are now personally liable for the health and safety of their people.
The rise in fit-for-purpose safety
So, the new health-and-safety climate has resulted in a need for more fit-for-purpose products. And, at the end of the day, this is the business that Armour Safety Products is in. You see, by developing products that are designed for a specific purpose, we maximise the safety of the user, and our customers enjoy cost savings over time.
Developing Blade Cut-5 Food Gloves
We work with the industrial, utility, engineering and food industries. To follow, is how we developed a cut-5 food-processing glove.
The project began when AsureQuality approached us. Their inspectors, who visit abattoirs where workers handle extremely sharp knives, had a concern. You see, the workers, sensibly, wore cut-5 gloves to protect their hands (simply put, cut 5 means the gloves can take 20 blade strikes under a set level of pressure). What worried inspectors were the lack of data showing how laundering affected the gloves’ protective qualities. In other words, at what point will laundering diminish the gloves’ cut-5 protection — 10, 15, 20 washes? After all, during laundering, gloves are exposed to everything from detergents, hot water, bleaches and UV light.
Well, as mentioned, there was no data available, so nobody knew. Consequently, to be safe, the abattoir replaced their gloves after every 10 to 15 launders — every 10 to 15 days.
How we developed a cut-5 food-processing glove.
The product-development process
The solution was to develop a glove that users could be confident would retain cut-5 protection for a minimum number of launders.
The process involved:
Selecting yarn and fibres
Sourcing samples
Onsite trialling of samples
Getting feedback regarding comfort and performance from end users
Carrying out laundering tests at our factory.
The result was a product, backed with empirical data, that can retain cut-5 protection for a minimum of 60 launders.
What does this mean for our customers?
The benefits for the abattoir are twofold: First of all, as long as they abide by ASNZS laundering standards, they can be confident the gloves will adequately protect workers for a minimum of 60 launders. Secondly, the abattoir enjoys massive cost savings — they now replace gloves after 60 launders, instead of every 10 to 15.
If you would like to talk to us about safety product development, please get in touch at sales@armoursafety.co.nz or 0800 148 383.